Aalen Foundry Colloquium: Innovations in Die Casting

The Aalen Foundry Colloquium 2024 was an important meeting place for experts and innovators in die casting. The event in Aalen presented the latest technologies and methods in the foundry industry.

The focus was on sustainable and efficient casting processes. Teraport’s veoCAST, which sets new standards in the validation of casting designs, was also present. The latest version of veoCAST offers advanced functions for precise geometry analysis and undercut calculation, which are essential for optimising sensible slide demoulding directions.

“We are pleased to present the latest features of veoCAST at the Aalen Foundry Colloquium 2024,” said Dr. Stefan Wittmann, Product Manager for veoCAST. ”Our improvements are based, among other things, on the growing requirements of megacasting, a topic that is naturally of concern to many in specialist circles. The positive feedback from our customers confirms the value of our continuous improvements.”

In addition, veoCAST contributes to environmentally friendly component design with extensive functions for material savings.

‘mido’ also received a lot of attention. Mido revolutionises tool cost calculation by deriving cost drivers directly from 3D CAD models, enabling fast and accurate cost estimation.  “Mido represents a major step forward in terms of standardisation, accuracy and speed in tool costing,” said Philipp Hübner, Product Manager for mido at Teraport.

The colloquium featured live demonstrations that gave attendees hands-on experience with the latest tools and techniques. This hands-on approach facilitated a deeper understanding of how innovations can be implemented in real-life scenarios. In addition to the technological presentations, the event provided valuable networking opportunities. Industry leaders, researchers and practitioners exchanged insights and forged collaborations. “The Aalen Foundry Colloquium is not only a platform for innovation, but also a catalyst for change in the entire industry,” noted Dr. Wittmann. The 2024 Colloquium emphasised the dynamic progress in the die casting industry and the industry’s commitment to innovation and sustainability.

Teraport Engages in Innovative Dialog at Volkswagen Development Partner Forum

The Volkswagen Development Partner Forum, which took place in Wolfsburg on 17 and 18 April 2024, was an important source of inspiration for Teraport. This esteemed event served as a vital communication platform between Volkswagen and its development partners, offering a unique opportunity to share insights on new standards, trends, and strategies in the automotive industry.

The Partner Forum focused on enhancing understanding of product and system decisions and application methodologies through informative presentations and discussions. Attendees were invited to explore various critical topics, including processes, IT systems, and IT security. The forum’s agenda was packed with engaging keynotes on the digitalization of engineering and insightful talks on security-related and strategic topics from Volkswagen.

Raphael Heilig, Managing Director of Teraport, expressed his excitement about participating in the event, stating, ” Volkswagen Development Partner Forum provides an unparalleled platform for us to engage with industry leaders and discuss the latest developments and standards. It’s an invaluable opportunity to collaborate and share our innovative solutions with key players in the automotive sector.” The insights gained and connections made during the event will inform future developments, ensuring that Teraport continues to deliver cutting-edge solutions that address the evolving needs of the industry.

Elevating Design Analysis with veoCAST Version 7.8

With the release of veoCAST 7.8, Teraport once again presents significant advances in terms of design validation in casting technology. The update provides an optimized visualization, which enables users to perform more precise geometry analyses. In addition, the newly introduced calculation of undercuts allows a more precise evaluation with regard to slider demoulding directions and non-demouldable part geometries. With this additional information, manufacturing processes can be planned more precisely. Furthermore, performance improvements allow the optimized handling of particularly large components. “We have deliberately focused on the topic of optimizing calculation speed. We are preparing ourselves for the fact that our customers want to analyze ever larger components in the course of giga-casting while maintaining the same quality and accuracy of results. In this way, we want to ensure that the time advantage and simplicity with which veoCAST generates valuable results is not restricted, even for components that are tens of times the size of conventional casting parts,” comments Managing Director Raphael Heilig on the new release. “The implemented improvements are the result of numerous discussions with our customers and illustrate our ongoing commitment to delivering solutions that are not only accurate and meaningful but also easy to use and fast. True to the veoCAST motto, a large part of the findings of a filling simulation can be delivered in a fraction of the time.”

For more information on veoCAST and to experience the benefits of its latest features apply for a test license here:

 veoCAST – Testlicense

EUROGUSS 2024: Enhanced functionality of veoCAST raises eyebrows!

The EUROGUSS 2024 trade fair in Nuremberg was a resounding success. One of the spotlights presented was veoCAST and its revolutionary enhancement to undercut detection functionality. This latest feature, which simplifies the drafting of slider concepts by adeptly detecting undercuts within undercuts and identifying optimal demoulding directions, was welcomed by experts visiting Teraport’s booth.

Dr. Stefan Wittmann, product manager for veoCAST, shared his insights: “We were overwhelmed by the positive customer feedback at the fair,” he remarked. “Especially existing customers confirmed the fast and easy way they can gain valuable insight with veoCAST and thereby save considerable time in their RFQ and development process.”

This endorsement underscores the tangible benefits that veoCAST brings to the table, highlighting its potential to boost the die casting design and validation process. The tool’s ability to provide fast, accurate, and user-friendly analysis results, aligns with the industry’s evolving needs, setting a new benchmark for design validation software.

Another highlight of the EUROGUSS was the Executives Circle Meeting. Raphael Heilig, Managing Director of Teraport stated: “We are honored to be part of this new and innovative format, which unites C-level executives of the European die cast industry in order to develop common strategies. It’s a fact that the die casting industry faces enormous challenges and overcoming these can be way more successful by benefitting from a tight network of experts. Of course, we hope to contribute our part with our best-in class software solutions.”

For more information on veoCAST and to experience the benefits of its latest features apply for a test license here:

 veoCAST – Testlicense

Discover how veoCAST can enhance your design and pre-sales workflows and contribute to the success of your projects.

Feel free to also check out our veoCAST-Youtube-Playlist

Mido impresses at the WBA annual conference in Aachen

At the end of November, the year seems almost over, but as usual, a very special highlight awaits the tool and mold making industry. The Toolmaking Academy Aachen, under the direction of Prof. Dr. Boos, is calling for the annual meeting. In addition to stimulating discussions about the future of tool and mold making, especially in the field of international competition, the “Excelence in Production” award “Toolmaking of the Year” was also on the agenda. The award ceremony took place in the historic Coronation Hall of Aachen City Hall, where emperors and kings received their insignia eons ago.

The winners can be admired on the EiP website.

The event was framed by a trade exhibition. Here, experts presented future-oriented products and solutions for all aspects of tool and mold making. And ‘mido’ the “Next Generation Tool Cost Calculation” was of course also there.

“We can draw a thoroughly positive conclusion,” said Teraport Managing Director Raphael Heilig after the event. “The WBA Annual Meeting offers a perfect platform for networking. Not only did we receive very good feedback on our mido solution, but we also gained many new impressions of the functions that such software will need in the future. Keywords such as “CO2 footprint”, big data and better standard manufacturer connection are just a few of the points that will soon be on the mido feature list.”

For more information about mido and how it can help you, visit https://vxmido.com.

Revolutionary Tool Cost Calculation Software ‘mido’ Amazes Visitors at Formnext 2023

At the heart of the Formnext 2023 in Frankfurt, Teraport captivated attendees with the presentation of ‘mido’, a groundbreaking tool cost calculation software. This next-generation solution is set to transform the manufacturing industry by providing unparalleled cost transparency and efficiency in mold design.

Mido, designed to meet the sophisticated needs of both Original Equipment Manufacturers (OEMs) and leading tier-one suppliers, as well as toolmakers, stands out by its capability to directly derive cost drivers from 3D CAD models. It supports all major CAD formats, making it a universally compatible solution across the manufacturing spectrum.

The software’s innovation lies in its ability to rapidly generate a valid mold configuration for any given part, delivering results within minutes. This significant advancement enables faster, more accurate cost estimation processes, ensuring that manufacturers can achieve cost transparency earlier in the development cycle than ever before.

“Mido represents a leap forward in tool cost calculation technology,” said Philipp Hübner, Product-Manager for ‘mido’, at Teraport. “By automating the detection of cost drivers and simplifying the mold configuration process, we’re not only saving time but also enhancing the accuracy of our cost estimates. This is crucial in today’s competitive manufacturing landscape where speed and precision are key.”

For more information about mido and to explore how it can revolutionize your tool cost calculation process, visit https://vxmido.com.

mido shines at the Fakuma!

For the 28th time, Fakuma took place in Friedrichshafen from October 17-21, 2023. This time, visitors from all over the world were also able to find out about “mido”, the revolutionary solution for feature-based tool cost calculation. The Munich-based company Teraport presented the latest addition to its product family to an interested trade audience. “We are really thrilled with how good the feedback on mido has been. From tool manufacturers to Tier 1 suppliers and OEMs, interested parties confirm that our software really does address the issue of tool cost calculation in a way that has never been seen before,” says Teraport CEO Raphael Heilig.

Functions such as direct CAD integration and the simple workflow are particularly impressive. With mido, the user analyzes cost drivers directly on the 3D CAD model, defines his cavity layout and derives a valid mold configuration. The user is then shown this graphically and can find out about production, material and purchased part costs in the detailed cost breakdown. The great thing is that even non-experts can obtain meaningful analysis results thanks to the system guidelines, while experts can also make settings down to the smallest detail.

 

Let mido inspire you now! Request a test license now at – www.vxmido.com!

Teraport Joins the Altair Partner Alliance

Teraport is the latest organization to join the Altair Partner Alliance, where it will offer its veoCAST software. veoCAST is a stand-alone software designed to analyze CAD parts for conformity with casting process requirements.

veoCAST enables users to quickly and easily analyze all relevant part criteria without the need for FEM casting simulation, helping detect and eliminate potential problem areas early in development. veoCAST is particularly beneficial in the CAD part development, technical purchasing, and foundries’ request for quotation (RFQ) processes. By incorporating veoCAST into their workflow, Altair customers can create optimal designs, streamline the procurement and sales processes, and bring their products to market faster and with higher quality.

veoCAST offers significant advantages to foundries, particularly in enabling quick responses to request for quotations (RFQs). It facilitates the identification of potential manufacturing problems in supplied CAD parts and the proposal of necessary modifications at an early stage. This results in more accurate quotes and technical solutions, fostering successful collaborations and enhancing customer satisfaction.

Some of veoCAST’s top capabilities and benefits include:

Optimize Designs Early: With veoCAST, design engineers can quickly analyze a part’s conformity with casting process requirements, detecting potential problem areas early on and ensuring the design is optimized for manufacturing.
Streamline Supplier Selection: Technical purchasing departments can use veoCAST to build a strong understanding of the manufacturing requirements for casted parts, enabling them to make informed decisions when choosing casting part suppliers.
Accelerate the Quotation Process: Foundries can use veoCAST to quickly identify potential manufacturing problems in the supplied CAD parts and propose necessary modifications, leading to more accurate quotes and technical solutions.
Specialized Casting Analysis: Conduct specialized casting analysis like customized wall thickness analysis tailored to engineering needs, gap detection, undercut calculation, draft angle analysis, and edge curvature analysis, which aren’t available or as specialized in CAD and simulation tools.
Faster Decision-Making: Make qualified decisions based on firsthand information using features like “one-click analysis” with templates, and comprehensive reports, which accelerate the decision-making process.

“Our veoCAST technology is going to be an immense addition to Altair customers’ toolkit that will complement Altair’s existing suite of products by providing specialized capabilities and making Altair’s overall offering more comprehensive,” said Raphael Heilig, managing director, Teraport. “We look forward to being a part of the APA, which gives us access to Altair’s extensive global customer base and affords us opportunities to collaborate with other members of the APA, potentially leading to joint ventures, co-development of new technologies, and/or other mutually beneficial partnerships.”

To learn more about Teraport and its veoCAST technology, visit https://web.altair.com/2023-webinar-veocast

 

mido revolutionises tool cost calculation!

In June it was finally that time of year again. The Moulding Expo called to Stuttgart and the tool and mould makers came. For the first time “mido” was also present. In the constantly growing challenge of modern product development, cost transparency as early as possible is often the difference between failure and success. Looking at key technologies such as plastic injection moulding, die casting or sheet metal stamping, the costs for moulds and tools are the most important cost factor for the final price of the part. With mido, tool cost calculation becomes an easy task to master. The idea of a visually supported, rule-based tool and mould configuration in combination with the automatic detection of cost drivers on 3D CAD models was well received at the Moulding Expo. “We were really overwhelmed by the positive feedback at the fair,” summed up mido Product Manager Philipp Hübner. “We received a clear signal from tool and mould makers as well as OEMs that mido is a clear step ahead of everything the market has to offer so far. Such feedback naturally motivates us to further optimise the still young product and to develop it into the market leader”.

Let yourself be inspired by mido now! Request a test licence now at www.vxmido.com!

Magdeburg in the focus of innovations

Engine developers and foundry experts met on May 8th and 9th for the VDI conference “Casting technology in engine construction” in Magdeburg. This was the third time that Teraport was present as a sponsor. As always, conference chairman Dr. Götz Hartmann led the audience through the difficult topics, sometimes critically, sometimes with humor, but always very skilfully. Visitors appreciate the fact that the topics of the event look beyond the horizon, i.e. not only deal with casting technology, but also evaluate general solutions for the challenges of our time. Thus, in addition to trends in engine development, the focus is always on the energy industry and current political guidelines. A presentation by the VDI Young Engineers, which dealt with the topic of how the image of engineers can be polished up and kept high in the future, also among the younger generation, also made people prick up their ears, because this is the only way to ensure the next generation of engineers. “We value the exchange with top-class experts and even if the conference in Magdeburg is certainly not the biggest, it remains one of the highest quality,” commented Teraport shareholder Raphael Heilig.